Construcción de carreteras nuevo POLYGONMACH Bitumen Emulsion Plant

Full Automatic Bitumen Emulsion System

1. COLLOID MILL (10 m3/hour) 1

2. FOAM TANK (5 m3) 1

3. BITUMEN FEEDING PUMP 1

4. FOAM LYE SYSTEM 1

5. PIPE NETWORK AND EQUIPMENTS 1

6. CONTROL PANEL SYSTEM 1

7. CHASSIS 1

FOAM TANK(1 pieces)

a) Frame

- Box profile

- Capacity : 5 m3

- Tank body will be produced of 3 mm AISI 304 stainless steel plate

- The welded connections will be manufactured with appropriate stainless stell TIG welding

b) Heating

- 2’’ stainless steel pipe

- Oil input and output pipes will be 1’’ DN50,PN16,DIN 2633

- Tightness test will be done 6 bar pressure.

c) Mixing System

- 3 kW 60 d/min rpm mixing motor

- Drive will be provided with sprockets

- Imperviousness will be obtained at beddings.

- Bearings will be SKF or FAG.

- The Fixed wings at exteriror walls will be mounted so that dispersion will be increased and a homogeneous structure will be provided.

d) Heat displays will be digital and analogue and two outlets will exits.

- Bitumen pump capacity will be as max. 8 m3/h bitumen pumping

- Will be 7,5 kW 400 r/min reducer motor coupled.

- Bitumen counter will be 10 m3/h capacity system.

a) Pipes

- Will be steel drawn pipes DIN 171175 (DN200,DN150,DN100,DN80,DN65,DN25)

- Mill line will be manufactured as 1.5’’ inner pipe, 2’’ out jacket pipe.

- Jacket pipes will be welded connection under TSE standarts.

- Jumper pipes will be established from appropriate points of 0,5’’.

b) Compensatories

- DN 50,DN 80, PN 16 200°C

c) 3 ways and 2 ways valves with heating

- Complied to TSE standarts.

- Will provide the conditions of working under high pressure (16 bar) and heat (230 °C)

d) Hot Oil Valves

- KLINGER or THERMO branded hot oil valve. Heat resistant.

- Will be DN 25 PN16, DN65 PN16, DN50 PN16

e) Filter

- Will be with 3 mm wire interior reservoir and it will be cleanable often and easy.

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The panel will be in type of compiled to IC standarts.